Saturday, October 7, 2017

Chenille Yarn and Tufted Pile Fabrics[1]
Art Resource

Marie-Therese Wisniowski

Preamble
This is the sixty-ninth post in the "Art Resource" series, specifically aimed to construct an appropriate knowledge base in order to develop an artistic voice in ArtCloth.

Other posts in this series are:
Glossary of Terms
Units Used in Dyeing and Printing of Fabrics
Occupational, Health & Safety
A Brief History of Color
The Nature of Color
Psychology of Color
Color Schemes
The Naming of Colors
The Munsell Color Classification System
Methuen Color Index and Classification System
The CIE System
Pantone - A Modern Color Classification System
Optical Properties of Fiber Materials
General Properties of Fiber Polymers and Fibers - Part I
General Properties of Fiber Polymers and Fibers - Part II
General Properties of Fiber Polymers and Fibers - Part III
General Properties of Fiber Polymers and Fibers - Part IV
General Properties of Fiber Polymers and Fibers - Part V
Protein Fibers - Wool
Protein Fibers - Speciality Hair Fibers
Protein Fibers - Silk
Protein Fibers - Wool versus Silk
Timelines of Fabrics, Dyes and Other Stuff
Cellulosic Fibers (Natural) - Cotton
Cellulosic Fibers (Natural) - Linen
Other Natural Cellulosic Fibers
General Overview of Man-Made Fibers
Man-Made Cellulosic Fibers - Viscose
Man-Made Cellulosic Fibers - Esters
Man-Made Synthetic Fibers - Nylon
Man-Made Synthetic Fibers - Polyester
Man-Made Synthetic Fibers - Acrylic and Modacrylic
Man-Made Synthetic Fibers - Olefins
Man-Made Synthetic Fibers - Elastomers
Man-Made Synthetic Fibers - Mineral Fibers
Man Made Fibers - Other Textile Fibers
Fiber Blends
From Fiber to Yarn: Overview - Part I
From Fiber to Yarn: Overview - Part II
Melt-Spun Fibers
Characteristics of Filament Yarn
Yarn Classification
Direct Spun Yarns
Textured Filament Yarns
Fabric Construction - Felt
Fabric Construction - Nonwoven fabrics
A Fashion Data Base
Fabric Construction - Leather
Fabric Construction - Films
Glossary of Colors, Dyes, Inks, Pigments and Resins
Fabric Construction – Foams and Poromeric Material
Knitting
Hosiery
Glossary of Fabrics, Fibers, Finishes, Garments and Yarns
Weaving and the Loom
Similarities and Differences in Woven Fabrics
The Three Basic Weaves - Plain Weave (Part I)
The Three Basic Weaves - Plain Weave (Part II)
The Three Basic Weaves - Twill Weave
The Three Basic Weaves - Satin Weave
Figured Weaves - Leno Weave
Figured Weaves – Piqué Weave
Figured Fabrics
Glossary of Art, Artists, Art Motifs and Art Movements
Crêpe Fabrics
Crêpe Effect Fabrics
Pile Fabrics - General
Woven Pile Fabrics
Chenille Yarn and Tufted Pile Fabrics

The Glossary of Terms, Timelines of Fabrics, Dyes and Other Stuff, A Fashion Data Base, Glossary of Colors, Dyes, Inks, Pigments and Resins, Glossary of Fabrics, Fibers, Finishes, Garments and Yarns and Glossary of Art, Artists, Art Motifs and Art Movements have been updated in order to better inform your art practice.

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Introduction
Today’s post continues to explore pile fabrics namely chenille yarn pile fabric (woven) and tufted pile fabrics.

Chenille yarn scarf.


Chenille Yarn Pile Fabrics (Woven)
Chenille yarn is made by cutting a specially woven ladder-like fabric into warp-wise strips.

Fabric from which chenille yarn is made.

(1) Chenille yarns are made by cutting specially woven fabric. (2) Fabric made from chenille yarn.

The cut ends of softly twisted yarns loosen and form a pile-like fringe. This fringed yarn may be woven to make a fabric with pile on one or both sides. If the pile is on one side only, the yarn must be folded before it is woven. The yarn is sometimes referred to as a “caterpillar” yarn.

Cotton chenille yarn.


Tufted Pile Fabrics
Tufting is a process of making pile fabrics by punching extra yarns into an already woven fabric. The ground fabric ranges from thin cotton sheeting to heavy burlap and the pile yarns can be of any fiber content.

Tufting is the process of creating textiles, especially carpet, on specialized multi-needle sewing machines.

Tufting is a less costly method of making pile fabrics, because it is an extremely fast process and involves less labor and time to create new designs. A tufted bed-size blanket can be made in two minutes. A tufting machine can produce approximately 645 square yards of carpeting per hour compared to an Axminster loom, which can weave about 14 squre yards per hour.

Tufted acrylic blanket with satin bound edge.

Tufting developed in South Eastern of USA as a handicraft. It is said that the early settlers trimmed off wicks from their homemade candles and carefully worked them into bedspreads to create interesting textures and designs. Later, a needle was used to insert the thick yarn and the making of candlewick bedspreads grew into a cottage industry. Hooked rugs were also made by hand in the same way.

Hooked rug made in the 1930s. Predominately brown and green, it features flowers that look like poinsettias. The rug measures 35" x 58". It was hooked into burlap, tight hooks, no loose loops.

In the 1930s, machinery was developed to convert the hand technique to mass production. Cotton rugs, bedspreads and robes were produced in many patterns and colors at low cost. In 1950, the first room-width carpeting was made; by 1966, 85% of the broadloom carpeting was made by tufting.

Tufted broadloom carpet.

In 1960, Barwich Mills Inc. started pilot plant operations on tufted blankets. This end-use combines pile construction with napped finish. It has the advantage over traditional blanket fabric of maintaining a strong, firm ground fabric, since the fibers are teased from the pile yarns to create the nap. Also the thickness of the blanket is determined by the height of the pile rather than by the thickness of the yarn. Tufted blankets have not been successful in the USA but are being produced in Europe.

Tufting is done by a series of needles, each carrying yarn from a series of spools held in a creel.

Drawing illustrating the tufting process.

Tufted fabric. Notice machine like stitches on the wrong side.

The backing fabric is held in a horizontal position the needles all come down at once and go through the fabric at a predetermined distance, much as a sewing needle goes through a cloth. Under each needle is a hook that moves forward to hold the loop as the needle is retracted to cut the loop. The fabric moves forward at a predetermined rate, and the needles move down again to form another row of tufts.

The tufts are held in place by the blooming (untwisted) of the yarn and by shrinkage of the ground fabric in finishing. In carpeting, a latex coating is put on the back to help hold the tufts in place (see first figure in this section).

Variations in texture can be made by loops of different heights. Cut and uncut tufts can be combined. Tweedy textures are made by the use of different colored plys in the tufting yarns. New techniques of dying have been developed to produce colored patterns or figures in which the color penetrates the tufts completely.


Reference:
[1] N. Hollen and J. Saddler, Textiles, 3rd Edition, MacMillan Company, London (1968).

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